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How to Store, Handle, Finish,
Install and
Maintain Wood Doors - Storage And Handling
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Store doors on a flat level
surface, in a dry, well-ventilated building. Keep
doors a minimum of 31/2" off floor. Maintain
a protective covering that protects from moisture,
direct sunlight and abuse, yet allows for air
circulation. For storage beyond 5 days, doors
must be sealed on all 6 sides with a non water
based sealer or primer.
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Doors shall not be exposed to
excessive heat, moisture, dryness or direct sunlight.
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Do not install doors in buildings
that have wet plaster or cement unless they have
been properly finished. HVAC systems should be
operating and balanced.
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Handle doors with clean hands
or while wearing clean gloves. When moving doors,
lift and carry, do not drag on one another.
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The utility
or structural strength of the doors must not be
impaired in fitting to the opening, in applying
hardware, in preparing for lights, louvers, plant-ons
or any other detailing.
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Clearance between
door edges and door frame shall be a minimum of
1/16 inch on the hinge edge, 1/8 inch on the latch
edge and top rail.
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All hardware
locations, preparations for hardware, and methods
of hardware attachment must be appropriate for
the specific door construction. Templates for
specific hardware preparation are available from
hardware manufactures, W.D.M.A. ( N.W.W.D.A.),
A.W.I., D.H.I. Pilot holes must be pre-drilled
for all screws.
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Apply the sealer,
primer, or first coats of the required finish, on
doors, immediately after fitting, cutting for hardware,
etc., and before the installation of any hardware.
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Doors and frames must be installed
plumb, square and level.
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Prior to finishing, insure
that the building atmosphere is dried to a normal
relative humidity, and that the doors have been
allowed to equalize to a stable moisture content.
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Wood is hygroscopic, and dimensionally
influenced by changes within its surrounding environment.
To assure uniform moisture exposure, and dimensional
control, all surfaces must be finished equally.
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Doors may not be ready
for finishing when initially received.
Before finishing, remove all handling
marks, raised grain, scuffs, burnish and
other undesirable blemishes by block sanding
all surfaces in a horizontal position
with a 150, 180 or 220 grit sandpaper.
To avoid cross grain scratches, sand with
the grain.
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Certain species
particularly oak, contain chemicals
which react unfavorably with certain
finishes causing dark stain spots.
Where possible, the species/finish
combination should be tested prior
to finishing the doors. Notify
your finish supplier, or door
supplier immediately if any undesirable
reaction is noticed. Do not continue
with the finishing until the problem
is resolved. Harring Doors can
not be held responsible for these
reactions.
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In order not to induce warpage,
avoid dark stains or dark colored paints on door
surfaces exposed directly to sunlight, the same
consistency of finish must be applied on both
sides of the door.
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In order to prevent blemish
magnification, avoid extremely dark stains on
light colored wood species.
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Water based sealer or prime
coats should not be used. Water based top coats
should only be used over surfaces that have been
completely sealed with a non-water based sealer
or primer.
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A thinned coat of sanding sealer
should be applied prior to staining, this will
promote a uniform appearance and avoid sharp contrasts
in color or a blotchy appearance.
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All exposed wood surfaces must
be sealed, including top and bottom rails, cutouts
and hardware preps.
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To achieve the desired results
of color uniformity, finish build, gloss and reduce
the frequency of refinishing, obtain and follow
finish manufacturer's recommendations.
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Be sure the door surface being
finished is satisfactory in both smoothness and
color after each coat. Allow adequate drying time
between coats. Desired results are best achieved
by following the finish manufacturer's recommendations.
Do not finish door until a sample of the finish
has been approved.
- Exterior doors must have a continuous
exterior finish on all sides, and in all cutouts.
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Inspect all wood doors
prior to hanging them on the job. Repair
noticeable marks or defects that may have
occurred from improper storage and handling.
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Field repairs and touch-ups
are the responsibility of the installing
contractor upon completion of initial installation.
Field touch-up shall include the filling
of exposed nail or screw holes, re-finishing
of raw surfaces resulting from job fitting,
repair of job inflicted scratches and mars,
and final cleaning of finished surfaces.
- When cleaning door surfaces, use a
non-abrasive commercial cleaner designed for cleaning
wood door or paneling surfaces, that does not leave a
film residue that would build-up or affect the surface
gloss of the door finish.
Adjustment and Maintenance:
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Ensure
that all doors swing freely and do not bind in their
frame. Adjust the finish hardware for proper alignment,
smooth operation and proper latching without necessary
force or excessive clearance.
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Review
with the owner/owner's representative how to periodically
inspect all doors for wear, damage and natural deterioration.
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Review
with the owner/owner's representative how to periodically
inspect and adjust all hardware to insure that it
continues to function as it was originally intended.
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Finishes
on exterior doors may deteriorate due to exposure
to the environment. In order to protect the door,
it is recommended that the condition of the exterior
finish be inspected at least once a year and re-finished
as needed.
IMPROPER
STORAGE, HANDLING, FINISHING AND INSTALLATION OF WOOD
DOORS MAY RESULT IN SEVERE DAMAGE TO THE DOORS.
IF
THE ABOVE INSTRUCTIONS ARE NOT FOLLOWED, THE WARRANTY
WILL BECOME NULL AND VOID.
THE
APPEARANCE OF FIELD FINISHED DOORS IS NOT GUARANTEED
IN ANY EVENT BY HARRING DOORS.
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